Alcoa Pinjarra Refinery – Sampling LAB – Custom DX 100% Outside Air HVAC System Replacement

Complete Refrigeration & Air was engaged by UGL Limited to replace failed DX plant equipment at the Pinjarra Alcoa Refinery. The DX plant system provided critical cooling to the onsite laboratory facility. Without adequate cooling, the lab environment could not safely support operational processing activities, making system restoration time-sensitive and essential.

Business name

UGL Limited

Location

Pinjarra WA

Industry

Mining & Resources / Industrial Processing

The Problem

Access to the DX condenser location was limited.
Access to the DX plant evaporator was not possible and the system had to dismantled and rebuilt in situ
Custom built equipment was required for the foot print of the condenser available

The Solution

Coordinated with Comm Air to design and manufacture custom-built equipment tailored to the site’s spatial constraints
Team used the technical manuals to dismantle and rebuild the evaporator as required
Engaged crane services to safely manoeuvre and position the DX condenser into its restricted location
Implemented comprehensive safety procedures in line with refinery standards, ensuring all works were completed without incident recorded

The Outcome

The DX plant equipment was installed safely and without incident
No defects were recorded upon completion
The system was fully commissioned and operational ahead of the scheduled completion date
Another incident-free project delivered within a high-risk industrial environment

Let’s Discuss Your Requirements